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| motion insights and diagnostics

Condition monitoring for drive systems.

A motor is the ideal sensor for monitoring the health of your machine. maxon MIND continuously analyzes the drive system using existing motor and controller signals. Machine learning compares this data with the system’s optimal operating condition and detects deviations at an early stage. By visualizing key insights, maxon MIND helps you identify maintenance needs before failures occur.

maxonMIND_stage-final_mobile

| motion insights and diagnostics

Condition monitoring for drive systems.

A motor is the ideal sensor for monitoring the health of your machine. maxon MIND continuously analyzes the drive system using existing motor and controller signals. Machine learning compares this data with the system’s optimal operating condition and detects deviations at an early stage. By visualizing key insights, maxon MIND helps you identify maintenance needs before failures occur.

Benefits of maxon MIND for your machine

Make drive health visible. Keep machines running longer.

maxon MIND helps you detect faults earlier, plan service around the actual condition of the machine and get more value from every drive system.

Benefits of maxon MIND for your machine

Make drive health visible. Keep machines running longer.

maxon MIND helps you detect faults earlier, plan service around the actual condition of the machine and get more value from every drive system.

01

Early fault detection

Detect abnormal behaviour and wear patterns while there is still time to investigate and act—before minor deviations develop into critical failures.
02

Higher machine uptime

Use early warnings to plan corrective action during suitable service windows and reduce the risk of unexpected machine stops.
03

Lower maintenance & service costs

Reduce emergency interventions, unplanned troubleshooting and premature component replacement by focusing service work where it is actually needed.
04

Optimized service intervals

Move from rigid calendar-based maintenance to service decisions based on the actual condition and use of each drive system.
05

Longer drive-system lifetime

Gain visibility into the health and aging of your drive system over time. Use these insights to extend service life. 
06

Higher revenue and improved ROI

Protect productive capacity, improve equipment utilization and extend the value of installed assets over their operating lifetime.

 

How maxon MIND works.

maxon MIND adapts to your application: the machine learning models can be easily and seamlessly tailored to your requirements – ensuring that a condition warning truly is a warning.

How maxon MIND works.

maxon MIND adapts to your application: the machine learning models can be easily and seamlessly tailored to your requirements – ensuring that a condition warning truly is a warning.

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604x604_Claude
| Blog article

Dive deeper into maxon MIND

maxon MIND transforms the motor into an intelligent sensor, continuously monitoring both the drive system and its operating environment. Using advanced machine learning algorithms, the system analyzes relevant data and provides valuable insights into machine health and performance. Secure API access enables seamless integration into existing digital ecosystems, while ensuring the highest standards of data privacy and security.

Implementation begins with a project phase in which our experts assess your application and operating environment. Following this evaluation,  maxon MIND can be integrated quickly and efficiently by adding a small software script on the Master Controller. To learn more about the technology and its capabilities, read the blog article by Claude Jaquemet, one of the experts behind the system.

What makes the approach different

The integration is deliberately lightweight, while the analysis is tailored to the real behaviour and condition states of the customer’s application.

What makes the approach different

The integration is deliberately lightweight, while the analysis is tailored to the real behaviour and condition states of the customer’s application.

01

Motor as the sensor

The motor itself becomes the sensor, using existing motor and controller signals to provide condition insights — with no additional sensors or dedicated sensor hardware required.
02

Condition intelligence

Advanced analytics transform operating data into meaningful condition insights that support informed decisions. 
03

Minimally invasive

The drive itself provides the condition signals. No additional sensors or dedicated gateway hardware are required.
04

Machine-learning models

Each model is trained specifically for the customer's application and drive system. This increases sensitivity and reduces false alarms.
05

Whole-drive-system coverage

Monitors the complete drivetrain, including motor, encoder, gearbox, and driven mechanics - even when not all components originate from maxon.
06

Custom integration

maxon MIND integrates flexibly through available interfaces, preserving your application’s familiar look and user experience while working seamlessly in the background.

Application
Medical devices

Detect anomalies in drive systems used in surgical, diagnostic and life-support equipment, while giving service teams greater visibility across deployed devices. 

Application
Industrial automation
Identify developing wear before a drive interrupts a high-throughput process, and use condition insights to improve maintenance planning.
Application
Laboratory automation
Support sample integrity and throughput by monitoring drive condition, reviewing historical trends and reducing disruptive maintenance interventions.
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| Brochure

Could your drive system warn you before something goes wrong?

Learn more about maxon MIND and how condition monitoring can support your application. Download the brochure for an overview of the technology, integration options and application areas. 

Brochures

maxon MIND explained

In this video, maxon's Kim Zimmermann and Claude Jaquemet discuss how maxon MIND works and the benefits it offers to customers.

maxon MIND explained

In this video, maxon's Kim Zimmermann and Claude Jaquemet discuss how maxon MIND works and the benefits it offers to customers.

| Contact us

Bring greater visibility to your drive system.

Discuss your application with a maxon MIND specialist and explore how existing drive signals could provide greater visibility into system condition, wear and developing issues.

Jaquemet_Claude_HighRes-2

| Contact us

Bring greater visibility to your drive system.

Discuss your application with a maxon MIND specialist and explore how existing drive signals could provide greater visibility into system condition, wear and developing issues.

Contact us
Built for compact motors

maxon MIND is specifically designed for compact, high-precision drive systems.

Swiss made precision

Highest quality and engineering standards

End to end support

From concept to production and beyond

Global presence

 Local support for your next project.